Why Automated Production Is Essential to Liquid Manufacturing

Why Automated Production Is Essential to Liquid Manufacturing

Some companies can be hesitant to adopt automated solutions due to the upfront prices of new equipment and personnel training. Nonetheless, automated packaging can have essential advantages, and new technology is making automation of more parts of the process less complicated than in the past.

For product manufacturers, automated packaging lines can be pretty advantageous. These innovations can minimize the risk of ergonomic injuries by taking on a load of repetitive and tiresome operations, freeing up personnel for higher-value work where they are more urgently needed. Here are the top three benefits of automation:

Improved Quality Control

Automation systems in the past weren’t always reliable enough to fully automate the task of managing packaging line quality control. The taxing and repetitive task of examining every item was left to human workers. This is changing as new technology is developed, particularly machine vision employing artificial intelligence (AI), which enables computers to “see” mistakes as human employees do. 

The capacity of automated quality assurance (QA) systems to detect defects doesn’t fluctuate throughout a shift because of their constant activity.

Improved Production Speed

Businesses may significantly increase production efficiency and product output by implementing the proper automation solution. Additionally, automated packaging systems can multitask and integrate several elements of the packing procedure into a single step, such as labeling and sealing. By doing this, these solutions may free up more than one staff. 

Therefore, these flexible and automated innovations can both boost performance and maximize people to concentrate on jobs like shipping, receiving, and selecting that require human labor or benefitting from it.

Reduced Labor Costs

Packaging companies are already feeling the effects of a more competitive labor market as the US unemployment rate has reached record lows and consumer demand has continued to climb. 

Automation is one potential answer to this issue. Businesses may ensure that workers are only hired when needed by automating as much of the packaging line as feasible.

Examples of Automated Equipment

Labeling Machines

Different goods, products, containers, or packages can be labeled using a labeling machine to dispense or apply labels. Some labeling devices include printing capabilities and dispensing or applying tags. Numerous labeling machines are available on the market, from high-production equipment that enables overall print automation and utilizes the process to manual devices that provide straightforward label dispensing.

Filling Machines

Fillers (or filling machines) are used in packaging, often for food and beverage but occasionally for other commodities. Depending on the product, a bottle or a pouch can be filled with them. 

The packaging business uses a variety of filters. The type of food or beverage filling equipment to be used is often decided by the kind of product to be filled, speed requirements, expectations for quality and shelf life, resource availability, technological viability, and several other elements.

Capping Machines

Bottle capper machines that are entirely and semi-automatic operate faster and efficiently. For example, a bottle capper that automatically closes bottles in line may produce up to 350 caps per minute. As a result, more items are on the market, leading to increased sales. 

There are fewer supply chain constraints due to a simplified production process. High-quality filling and capping machines for different industries truly revolutionize the market.

Wrap Around Labeling Machine

Wrap-around labeling systems apply labels by rolling them onto the container’s surface. This application technique is less complex than pick-and-place techniques and produces outcomes comparable to shrink-wrap. Although wrap-around labels rule the marketplace for round containers, they may be applied to virtually any container. 

The label’s printing area is maximized by wrapping it around the container’s perimeter (it sticks to plastic, glass, metal, and cardboard). This method allows you to include all relevant brand information on a single label when packaging drinks. Visit this home page for any automation requirements you need for your manufacturing plant.

Final Thought

Workers often experience job-related musculoskeletal disorders (MSDs), also referred to as ergonomic injuries, in the manufacturing and packing industries, where it is common for workers to do highly repetitive activities throughout long shifts.

Employees’ natural risk of MSDs can be reduced by reducing the number of repetitive tasks they must perform. Process automation solutions are already an excellent fit for repetitive or tiring operations, which often benefit from uniformity. It is possible to improve productivity and lower the risk of employee damage by substituting automation for employees in process steps that require repetitive motion.